ASEN 6116-001B, University of Colorado, Boulder 

 Review on methods to extract oxygen from lunar regolith Sid Bhilare

University of Colorado Boulder, USA

Abstract 

In-situ resource utilization (ISRU) technologies have the potential to reduce long durational space exploration costs significantly. They also  contribute significantly to human space exploration missions by making the mission cheaper and more independent by limiting if not  eradicating the need for consumables’ replenishments. The heaviest consumable required by human beings is oxygen. Humans are prone to  being vulnerable without a continuous supply of oxygen. Also, oxygen has applications as a propulsion fuel. Hence, in-situ production of  oxygen is imperative for long durational human space exploration missions to become a reality. This paper reviews the available methods to  produce oxygen from lunar regolith. It also attempts to gauge the merits and demerits of these processes from currently available data. 

Furthermore, beneficiation, energy concepts and processing concepts are also briefly discussed. 

Keywords: ISRU; ECLSS; ilmenite reduction; lunar regolith; oxygen production.

1. Introduction 

With the upcoming Artemis program, NASA plans to place sustainable infrastructure on the lunar surface to  demonstrate scientific exploration capabilities for deep space missions, including Mars.i Harnessing the lunar  resources becomes imperative for this demonstration to be successful.ii,iii,iv,v NASA’s Lunar Surface Innovation  Initiative is geared towards the development and demonstration of in-situ resource utilization (ISRU) on the Moon  and increasing the test readiness level (TRL) of the developed technologies.vi,vii 

One of the primary principles of any environmental control and life support systems (ECLSS) technology is to keep  the crew alive. Humans need oxygen to stay alive and healthy as permanent brain damage can occur within 4  minutes of loss of oxygen.viii Oxygen is also the largest consumable by weight needed either for life support or  propellant production.ix Hence, production of oxygen is arguably the most important goal for ISRU in terms of  ECLSS and propulsion.ii,x Moreover, the need for metal mining on the moon can be justified by the need for lunar  infrastructure for a sustainable lunar mission. Metals such as iron and titanium can be used for structural purposes  and silicates can be used to make photovoltaic cells for solar panels.x It would hence be optimal if a chemical  process concomitantly produced both, oxygen and metal components. 

3.4. General comments: 

While all the above-mentioned processes are demonstrated in the laboratory, their functioning in  lunar environment poses serious limitations that need to be addressed.x For chemical reduction with  hydrogen and methane, vapour phase pyrolysis and sulphuric acid reduction, high iron oxide content  in the feedstock is required for obtaining high yields of oxygen.x,xviii Electrolysis of molten regolith  does not require iron oxide rich feedstock particularly but the operating temperatures are very high.  Whilst ilmenite is necessary for hydrogen reduction, optimising feedstock beneficiation has yet to  be determined for improving the grade of the input ore.xv Also, optimising beneficiation methods  for only one mineral might be short-sighted in the sustainable lunar exploration mission: Artemis.  Most reduction methods have yet to be optimized for particle size to determine the size separation parameters of mineral ore. For meaningful conclusions to be drawn while comparing different  methods for lunar regolith reduction, there is no existing standard ISRU language. Due to the lack of  standard methods for data reporting and evaluation, communication about equipment 

requirements has not yet been set up. Terrestrially, on earth, these standards are based on mass  balancing. The oxygen gas extracted is expected to contain impurities; hence gas purification should  be considered in the preliminary design phases to set up a value chain and increase its test readiness  xix level (TRL). To fully recognize the implications of different extraction techniques, oxygen  purification should be technologically demonstrated. Existing technologies being considered for gas xx xxi xxii xxiii purification are filters , centrifugal collectors , electrostatic precipitation , cryogenic purifiers ,  adsorptionxxiv xxiv xxv , absorption , adsorption in ion-exchange resins for water purification and  membranexxvi processes.xix However, to select and develop a specific gas purification, more thorough  understanding of the gas that emerges from the oxygen extraction process it’s needed. Based on  current research, cryogenic processes seem promising with reversible adsorption with tailored  adsorbents for purification and trace removal.xix With respect to design optimization, however, two  or more of these technologies can be employed. An ideal system should also be redundant and easy  to maintain along with being reliable and safe.

Sid Bhilare/University of Colorado Boulder, USA 

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Oxygen extraction from lunar regolith: parametric evaluation

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Teaching experience: Aerospace Engineering for High School students